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Elements and Performance Criteria

  1. Determine job requirements
  2. Prepare to operate one or more TCF machines or machine types
  3. Operate and monitor machine
  4. Coordinate and monitor materials
  5. Complete and finalise operations

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

PPE

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards includes:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Coordinate preparations includes but is not limited to one or more of the following:

checking specifications to identify materials and process required

identifying machine processes and operational stages

coordinating a bank of machines according to operational requirements and workplace procedures

Operations related to materials may include but is not limited to:

sorting, re-using and /or disposing of waste

WHS practices:

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

hazard identification

induction training

hazard control

risk assessment

implementing risk reduction measures specific to the tasks

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic conditions of workplace

following marked walkways

safe storage of equipment

housekeeping to keep work area safe

reporting accidents and incidents

environmental practices

safe disposal of chemical and hazardous substances


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

coordinating preparations to confirm specifications, and prepare materials and equipment to meet requirements for production and follow workplace procedures

checking specifications and machine safety equipment and reporting any faults

loading and unloading materials according to machine and workplace procedures

starting, operating, stopping, and monitoring complex production operations on one or more machines or machine types on at least three (3) occasions, in accordance with manufacturer requirements, to produce textile material or product

using initiative, judgement and discretion to monitor process and make machine adjustments in response to non-major and non-routine problems to maintain quality output

reporting major machine or product faults

using initiative, judgement and discretion to identify non-conforming raw materials/yarns/fabrics and maintain material quality

using initiative, judgement and discretion to monitor output and respond to non-routine problems

despatching product to next process according to production sequence and following operations

recognising and raising awareness of risks and potential hazards

applying workplace procedures

maintaining accurate records.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

one or more machines or machine types associated with textile production in an identified context, and the type of product they produce. Machine type may be selected from those listed in the following groups:

machines for knitting:

circular knitting machines

electronic and automatic flat knitting machines

machines for spinning:

spinning machines

drawing machines

roving machines

twisting machines

winding machines

carding machines:

burr handling systems

air filtration equipment

combs

doffer waste system

blending systems

compressed air and hydraulic systems

tufting looms:

winding machines

finishing equipment

other ancillary equipment

weaving machines:

weaving looms

broadloom

narrowloom

all shuttle types

Jacquard looms

microprocessor or computer controlled looms

dyeing machines

finishing machines

procedures and guidelines for safe operation of machinery

material or product requirements for multiple machinery operation

operational sequence of machinery and stages of operation

textiles and products produced by textile production machines

fibres, including polyester, cotton, wool, viscose and rayon

yarns, including ring spun, open-ended spun, air jet spun and friction spun

fabrics

finished products, including socks, sweaters, towels, sheets, blankets, carpets, rope and twine, mops and industrial textiles

typical fault conditions and related fault-finding procedures

details of materials and processes associated with preparing the machine for production

types and characteristics of fibres, threads, yarns and other materials required for textile operations

characteristics of quality and substandard products

machinery maintenance and repair techniques

procedures for checking, reporting and re-starting after stoppage

finishing processes

technical specifications manuals

quality standards and practices

standards for clean and tidy working environment

work health and safety (WHS) hazards and risks

appropriate handling of waste

workplace procedures

recording and reporting practices